Heavy Duty DIY Headache Rack – Fits Toyota Tacoma
$749.00 Original price was: $749.00.$599.00Current price is: $599.00.
Protect Your Cab AND Store Your Gear!
- No drill install – no holes in your truck
- Straightforward DIY project – bolts together in a couple of hours
- Made in the USA
NOTE: Fits 2nd and 3rd generation Tacoma only (model years 2005-2023)

No Welding and No Drilling
The kit bolts together, and you don’t have to drill one single hole in your truck bed to mount the rack.
Rustproof and 100% custom
Aluminum is rustproof and readily accepts a custom finish; Hit it with a rattle can, have it powder coated, or leave it raw.


Integrated Molle panels
Molle side panels are great for mounting emergency gear, and available rear Molle window panels give you limitless storage options.
Source your own tubing and save
Tubing is the most expensive component in the kit, and you can save hundreds of dollars by sourcing it yourself.


Beefy, heavy-duty design
Protects your truck from shifting cargo and prevents expensive damage
Set Up For Lights
Holes are already in place if you want to add lights. And if you need them a little bigger, it's really easy to drill out aluminum.


Easily Hide Your Wiring
If you want to mount lights on top the the headache rack, it's easy to hide the wiring. Gaps between the ends of the tubing and the molle side panels act as wire guides.
Assembly and Installation:
Finishing Tips: If your budget allows, we recommend working with a local powder coat provider to get a custom finish. However, we’ve had great success with aerosol truck bed liner spray paint. We coated several of our prototypes with truck bed liner spray paint, and all of these finishes have held up well in testing. And if we scratch the spray-on finish, touch-up is quick and easy.
Sourcing Your Own Tubing: If you source your own aluminum tubing locally, you can save hundreds of dollars on the kit. We recommend contacting your local metal yard and having them cut the tubing prior to taking it home. A cut list and detailed drilling instructions are provided.
Specifications:
- Material: CNC laser-cut 1/8" 5052 aluminum sheet and 1.5" square 6061 aluminum tubing (1/8" wall) (tubing is optional)
- Standard Finish: Raw
- Dimensions: Approximately 62-3/8” W (matches bed rail edges) x 20-1/8” T (just under the peak of the cab) x 27.5” D (the bottom edge of the side brace)
- Weight: Approximately 47lbs when using aluminum tubing










